So, I've had to go parts hunting several times as I got into this first transmission and found more parts that I decided to replace that weren't part of the first "rebuild kit" that I bought. I naively thought that a "rebuild kit" would have everything I would need. This was especially the area where I wish I had more information as I got started. I had to trim one of the hooks down a bit with a cutoff wheel to give clearance to get under the gear, but it worked great once in place. What worked for me was the middle-sized 2-jaw puller from a 3 puller set from Harbor Freight. The hub was on there good, so I did resort to a gear puller. While I was able to use pry tools to remove the 5th gear and hub from the output shaft on transmission #1 following the Andrew Lewis video, I was not able to do this on #2. Metal supply shops usually have an area of cut-offs and remnants, and you may be able to find small pieces of tubing in the right sizes for cheap. Not everyone has a scrap metal pile, so it could be challenging to find things to use as drift tools for this job. In the background of image 4440 in the previous post, you'll see a couple pieces of tubing that came in handy. The scrap pile was solid gold for this project as I found tubing of the perfect sizes that I could use. I've done a number of metal fabrication projects, so I've got a small pile of scrap metal that I've saved over the years. From the later post: One thing worth mentioning is you'll need to improvise for the various factory drift tools that you don't have for pressing the gears, sliders, and bearings onto the output shaft. Rebuilding the transmission becomes very difficult without items to use as drift tools. I wrote this section in the post on output shaft assembly, but drift tools for pressing on the bearings and gears are really important and should be mentioned up front. Various diameters and lengths of tubing for drift tools. Less detailed than the Bentley but a quicker read to get the gist of things. Worth it.Ī rebuild document that I downloaded from the below link. Note this is for the 02A transmission, which is very, very similar to the 02J internally. 218 pages on the manual transmission alone. I have consulted a number of documents, web pages, and youtube videos.ī4 Passat Bentley manual. My intention is to provide some up-front information and fill in the blanks on certain parts of the rebuild showing methods that worked for me.įirst, Resources. I won’t guarantee that this is comprehensive as there may be other issues other people may face with their transmissions that I didn’t. So, I’m going to start a thread documenting most of my rebuild that, hopefully, will give folks a single place to find all or nearly all the information needed to rebuild an 02J. Now, partway through, I’m finding there’s a number of things I wish I had known from the beginning from parts and tools that I would need to techniques for accomplishing specific tasks without special VW tools. I started a few weeks ago, and I thought I might document things from the beginning, but then I thought, nah, there’s enough out there already that it probably wouldn’t be helpful. This is my first time inside a manual transmission. I’m in the middle of my first of two back-to-back 02J rebuilds. Now all of a sudden it Only shows up in a totally different state and with exact name search. Is there something I could do to send signals to Google to show that I am in Matthews, NC?Ģ months ago my listing quit showing up at all unless you typed exact business name What could possibly cause my listing or Google to do this? I have been without my listing for a few months now and have NO calls coming in from it. If you search Locksmith Independence, KS it shows up on the maps. If you search Locksmith Matthews, NC my listing does not show up at all. Keep in mind the GMB is in Matthews, NC All my service areas and the actual map show the correct areas. Now if I search my business name under the auto populate I see it with Independence, KS on the listing. I pretty much do not have any traffic, views or calls now. Posted about my SAB listing a few weeks ago about not showing up in search only when you entered the exact name.
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